Non-Oxidizing Melting System (YUKAI)

Modern melting furnace that can drastically reduce oxides by utilizing our under heating technology.
Improved running cost, metal loss, molten metal quality and working environment compared to conventional tower type melter.

Description Melting AL ingots and holding molten aluminum.
Furnace Advantages ・Improve metal quality by melt in liquid method and non-oxide heating environment.
・High efficient immersion burner.
・Improve melting efficiency by using waste heat for ingot preheating.
・Can be designed as two chamber LP furnace with melting function.

【Melt in Liquid Method】
By melting ingots in molten metal, the amount of oxide generation is drastically reduced compared to tower type melting.

【Non-oxidizing heating system】
Enclosed melting chamber shutting out the air that causes of oxidation.
Significantly reduces the risk of oxide generation due to molten metal boundary and atmosphere temperature rise.

【High Efficiency Immersed Burner】
New designed high efficiency burner. (Internal test value : 70~75%)
Power loss is reduced compared to radiant burners and amount of gases used during melting is reduced by approx. 60% (internal test result)

【Pre-Heating】
Exhaust gas of the burner is used for ingot preheating to support melting capacity and increase thermal efficiency.
Options
  • Ceramic Level Sensor
  • Automatic Open / Close Lid (Electric or Pneumatic)
  • Ceramic Filter
  • Fire resistant fiber
  • Degassing Unit (Pipe type, Rotate type)
  • Heat Source (Heater, Burner)
  • Cleaning equipment
  • Ingot feeding device

Remarks

Exhibited in 2018 Die Casting Exhibition.
※Some options may not be applicable due to the size and shape of the furnace.

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